This process allowed for tractor trailer traffic on the 10-acre parking lot within 24 hours of paving. Description. Curing concrete is critical for good results are achieved satisfactorily. It's one of the largest dams in the state not built by the Corps of Engineers or Georgia Power, and the . Roller-compact concrete is a mix of dense-graded aggregates, water, and Portland cement. such as truss screeds & laser screeds, we can tackle any site concrete or Click here for more, Roller Compacted Concrete on I-59 for ALDOT. The specific savings associated with the use of roller compacted concrete is dependent on the complexity of the construction, size of the project and specified mix design. Materials and Methods The RCC consists of the same ingredients as conventional concrete does, but it has a higher percentage of fine aggregates and is stiff enough to remain stable under. based log-sorting methods. RCC is typically constructed without joints, and it does not require forms, finishing, or reinforcing. The industry needed a strong pavement to stand up to massive loads and specialized equipment. There are two main markets for RCC pavements and water resources. Gears, Inc. Roller-compacted concrete (RCC) is an ultra-tough, zero-slump concrete with compressive strengths greater than 4,000 psi. Complete General Construction Our plant operations, maintenance,and safety personnel were impressed with the removal of our old roads and continue to be impressed with the placement and performance of our new RCC pavement.. Roller Compacted concrete paving(RCC) got it's start in the seventies. . Roller compacted concrete owes much of its economy to high-volume, high-speed construction methods. It's also resistant to fuels, oils, solvents and other fluids. Roller Compacted Concrete (RCC) is an ultra-tough, no-slump concrete that is placed with conventional or high-density paving equipment and usually finished with double-drum rollers. . had been the contractor on that project and is still a leader in RCC construction today. RCC minimizes construction costs, and keeps traffic flowing, typically within 24 hours. However, in recent years its use in commercial areas and for local streets and highways has been increasing. 35 YEARS OF RCC & SPECIALTY MIXING. 1. The term "roller compaction" is also defined by ACI as "a process for compacting concrete using a roller, often a vibrating roller." RCC may be considered for application where no-slump concrete can be transported, placed, and compacted using earth and rock-fill construction equipment. 814-697-7191. But unlike conventional concrete, it's a drier mixstiff enough . Roller Compacted Concrete Kemper Construction is one of only a handful of companies in the nation that offers Roller Compacted Concrete services. This placement method is possible due to RCCs no slump concrete mix design. Since then, we have become one of the leading RCC contractors in Ohio. Public and private sector clients across the country choose our roller compacted concrete due to its superior speed of construction, high early strength, and lower lifecycle cost compared to asphalt and traditional concrete paving. We provide technical support to owners and designers to optimize pavement thickness and mixture designs based on industry-accepted design methods. Following over 30 years of successful business growth and investment within our parent company AP Pavers, we have now developed The RCC Company. RCC has the same basic ingredients as conventional concrete: cement, water, and aggregates. Fast Facts . Resistance to oil spills, fuels and hydraulic fluids. High strength capable of supporting heavy repetitive loads without failure. When the logging industry switched to environmentally cleaner, land Our experience ranges from small residential and arterial roadway paving to large warehouse paving and Ohio Turnpike paving. Depending on traffic, loading and use-asphalt paving in varying thicknesses and profiles can be installed directly upon these systems, 7700 N Hayes Drive | Valley Center, Kansas 67147, 2018 Andale Construction, Inc. - All Rights Reserved. When working with dams, RCC can be used to repair damaged overflow structures, to protect embankment dams during overtopping, and to raise the crest of a dam. Here are five reasons to consider roller-compacted concrete for your next project. ), airports, roads and streets, parking lots, base for overlays, and more. It requires minimal maintenance. No need for reinforcing steel. Overview Since the 1990's, RCC pavements have been gaining recognition rapidly in the United States. ABOUT US. Roller-compacted concrete (RCC) is an economical, fast-construction candidate for many pavement applications. RCC is a perfect marriage of strength, durability, and light reflectivity. Andale Construction offers a variety of paving systems and methods that will fit your specific needs. The cost of formwork is minimized or eliminated due to the layer placement method. Up to 5000m2 can be laid in one day. Rollcon is the premier roller compacted concrete (RCC) contractor in the United States. Roller Compacted Concrete pavement is the answer. No finishing - as it has a rolled finish, similar to fine rolled asphalt. Roller Compacted Concrete pavement is best described as a zero slump concrete that is placed with standard or high-density paving equipment and consolidated/compacted using steel-drum or rubber-tired rollers to achieve a durable, wear resistant surface. Additionally, we provide specialized equipment that will aid in the construction of the RCC elements. With the heightened emphasis on sustainability, we focus on building the most sustainable RCC pavement system by maximizing the use of in-situ and recycled materials, thereby reducing the consumption of virgin materials and natural resources. Roller Compacted Concrete, or RCC, takes its name from the construction method used to build it. When we build transportation infrastructure, we invest our limited dollars into systems that connect cities and towns near and far. Since then, we have become one of the leading RCC contractors in Ohio. paving project. We place it with high-density specialized paving equipment, then compact it with rollers. This guide provides owner-agencies, contractors, materials suppliers, and others with a thorough introduction to roller-compacted concrete (RCC) and its many paving applications. much of it's versatility to economically competing with other paving Kemper Construction has a long and proven history of years of quality respectable work. Roller-compacted concrete (RCC), a durable paving material that carries heavy loads, is now developing as a fast, economical construction method for dams, off-highway pavement projects, heavy-duty parking and storage areas, and as a base for conventional pavement. We also offer recommendations for construction details, which are the most important aspects of RCC pavements. But when he saw how well his first roller-compacted concrete (RCC) pavement project went, asking the city council to spend $150,000 now to save millions on future maintenance was a no-brainer for former San Angelo, Texas, City Engineer Clinton Bailey. With Rollcon, your pavement will always be delivered safely, on time, within budget, and to your total satisfaction. The development of Roller Compacted Concrete (RCC) caused a major shift in the construction practice of mass concrete dams and locks. CASE STUDY Compass Natural Gas. applications. RCC shall be compacted to 98% modified Proctor The concrete shall be finished with a small steel roller Joints shall be fresh and moist to adhere to the next concrete section Saw cuts shall be at a minimum 1/4 inch and spaced at least two times the thickness of the section, in feet. McCrossin, Inc. Construction of the facility started in 2011 and included 2 phases. Excavation Contractors; Places Near Williamsport, PA with Concrete Contractors. Roller compacted concrete (RCC) is a form of plain concrete pavement (JPCP). like conventional concrete paving. These characteristics make roller-compacted concrete simple, fast, and economical. RCC has a long service life requiring minimal maintenance. Roller Compacted Concrete gets its name from the method of construction used to place the material. Location: Montourville, Pennsylvania Year Built: 2017. Therefore, the material types used in RCC are the same as other types of concrete. Roller Pave RCC offers: Fast Construction; High Load Carrying Ability; Rut Elimination; Spanning of Weak Sub Grades; Early Strength Gains; . Roller Compacted Concrete (RCC) is non-reinforced concrete pavement that is placed with a high-density paver and then compacted with vibratory rollers. American Concrete Pavement Association (ACPA) @PaveConcrete. Our experience ranges from small residential and arterial roadway paving to large warehouse paving and Ohio Turnpike paving. Specialising in the laying of RCC and CGBM materials together with the hire of pavers that have heavy screeds and tamper/vibration bars, these standard pavers are exclusively used to lay and . Commercial Grade Concrete Concrete paving contractors for parking lots, tarmacs, drives, driveways, and horizontal surfaces. High freeze-thaw durability even without the use of air entrainment. Browse our portfolio to discover what we can do. Roller Compacted Concrete 38.5k square yards of RCC 7.5" RCC surface layer Aiken County, SC This Bridgestone Tire project is a new manufacturing plant located in Trenton, Aiken County, SC. Compaction provides the density, strength, and smooth surface texture and is the most important stage of construction. Beginning in 1985, Peltz Co pioneered the industry with the largest RCC project at the time. Roller-Compacted Concrete Pavements as Exposed Wearing Surface Version 1.2 - September 4, 2014 . RCC is a zero-slump concrete consisting of well-graded aggregate, cement and water. His gamble apparently paid off. Another use is to build a buttress on the downstream side of dams to increase dam strength. , AG Peltz owns and operates state-of-the-art RCC equipment. Roller compacted concrete (RCC) is a concrete paving method, utilizing a high density paver to lay down a concrete mix which can reach high early strengths. [2] This family owned company focuses on roller-compacted concrete, industrial paving, maintenance, site development and new project development. to feed, water and feed additives, transmission and storage stirred their workflow shown in Figure 1. , the mixer control system power, into the human - machine dialogue operation interface, system initialization process, including recipe . Ideal RCC projects will involve large placement areas . Roller compacted concrete is a superior solution for all manner of paving projects. In 1986, Gears, Inc. was the contractor on one of the first RCC dam . Since the 1990s, RCC pavements have been gaining recognition rapidly in the United States. Advantages of Roller Compacted Concrete: This concrete is cost-effective and fast for construction. Andale Construction has extensive experience with many types of concrete Roller Compacted Concrete 502-662-0337 info@kemperconstructionllc.com Get Started! The roller compacted concrete is constructed without joints, formwork, finishing, steel reinforcement, or dowels. Roller compacted concrete pavement has many uses including the rebuilding of residential streets for municipalities, as well as . RCC has the same basic ingredients as conventional concrete: cement, water, and aggregates. paving from curb and gutter, to road and street paving, to airport paving, The high strength of RCC pavement eliminates ongoing costly problems traditionally associated with asphalt pavements. Just like asphalt, it is laid by paver and then roller compacted. Cost Effective Durability Low Maintenance Information Competative Costs There are numerous cost savings associated with Roller Compacted Concrete. Roller compacted concrete shares both properties of asphalt and concrete so it truly represents the best of both worlds delivering short and long-term value. While building long lasting business relationships we have grown in to a national company with over 30 years of .
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